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Power electronics capacitors

Generality

The ELPO-D Italfarad capacitors have been developed for the severe industrial power electronics applications.

The ever incrising wide spread of commutation electronic components like mos-fet, scr, thyristors started the development of power electronics,  in the most application tightly connected to the capacitors  that must be fit for the severe working conditions tipical of converter AC/DC, DC/AC, AC/AC like commutation, damping, filtering, harmonics suppression included.

In these applications high voltage peaks, currents, frequencies, voltage rise/fall time can occur.

The ELPO-D capacitors dry type in metal case, filled with resin, are built in self-healing metallized polypropylene film.

The capacitive windings, of not-inductive type, has very low equivalent series inductance LES, very low equivalent series resistance RES and  low dielectric losses Tgd0  so they can stand  all these severe applications.

Definition
Udc

Rated DC voltage is the maximum peak recurrent voltage of a not reversing type wave form, of  either polarity, that may be applied continously.

Urms

Rated AC alternating-sinusoidal voltage marked on the capacitor

Us

Non recurrent surge voltage is the maximum peak voltage that can be applied for a limited number of times and with duration shorter than 10 ms.

Irms

The rated current is the maximum r.m.s. current that  may continuosly flow through the capacitor at the maximum  case temperature of 85°C, function of  the ambient cooling and temperature.

Ipkr

Maximum recurrent peak current that may be applied continuosly

Ipkn

Maximum non recurrent peak current that may be applied for a limited number of times

t

pulse duration is the duration of the charge/discharge  process from one to the other voltage  state  without over shoot or continous oscillations.

T

Duration of fundamental oscillation (period)

f

1/T foundamental frequency

dv/dt

Maximum voltage rise time during the charging or discharging of the capacitors; is expressed in voltage per microsecond (V/ms) and  corresponds to the maximum peak current  per microfarad (A/mF).

Rs

Is the resistance produced by the internal electrodes and connections

Res

RS + (Tgd0 / 2*p*f*C) = Equivalent Series Resistance  represents the total losses of the capacitor, included the dielectric losses, the measure is at 1 kHz.

Les

Equivalent Series Inductance is expressed  in nano-Henry (nH) and is measured at self resonane-frequency.

Tgδ0

2 * 10-4 = Dielectric dissipations factor

Tgδ

w * C * RES = Tgd0  + w * C * RS = Total dissipation factor

P

I2RMS * RS + U2 * p * f * C * Tgd0 = PR + PP      Total Power dissipation is the sum of PR (in connections and electrodes) and Pp (losses in dielectric) where is U = (U1+U2)/2 (with asimmetrical wave shapes and U1 and U2 £ UDC) and U=UDC (with simmetrical wave shapes)

Rt*C

Time constant between terminals is the product of insulation resistance between terminals (MW) and the capacitance in (mF)  and it is expressed in seconds.

RI

Insulation Resistance between terminals and casing

Kn

Natural Thermal Dissipation Coefficent is the typical value that allows to calculate the temperature rise of the capacitor case, over the ambient temperature during natural air cooling at the working conditions IRMS and  j0

Kf

0,6 x Kn = forced thermal dissipation coefficent with forced air-cooling  2m/s

φ0

Operating ambient temperature

φc

Case temperature must be measured at 2/3 of the height of the case

Δφ

jC - j0 = KN * P Temperature rise of the capacitor case over ambient temperature

V

Cooling air speed (m/s)

Service condition

ELPO-D Capacitors are intended  for use in the following conditions:

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·        Altitude not exceeding 2000m corresponding to 0,7 bar

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·        Residual voltage at energisation not exceeding 10% rated voltage

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·        Ambient working temperature -25°C + 85°C

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·        Storage temperature                 -40°C + 90°C

Reliability

λ

expected number of failure in 109 components-hours within the nominal working conditions (voltage-current-temperature case)

Ln

expected life at nominal working condition URMS and case temperature jC = 85°C with the prescribed number of failures in 109 components-hours

λ*Ln

relative failure rate £ 3%

Lx

expected life at different voltage Ux and case temperature jX  (¹ 85 °C )

Lx

LN * (UN/UX)* e exp 2,5*{1-[(jX+273)/358]14}with UN/UX ³ 0,9 jX £ 90 °C

Typical current wave shapes

 

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