
Series

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STATIC Power
Factor Correction Equipment
400 Vac 50 Hz Capacitors MFHC 460 Vac 3 In
THDImax < 55% THDIalarm
85% |
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Features
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Static P.F.C. equipment differs from the standard equipment for the
following reasons:
· The
reactive power regulator has a switching time of the banks extremely
quicker than the standard regulator
· The
device for switching the capacitors banks is electronic, controlled by
thyristors, with the capability of switching the capacitors at zero
crossing.
Static switching by thyristors has the following advantages:
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Maximum
speed in switching the capacitors banks (the total power is switched in
less than a second)
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No
current peak on the capacitors at the time of switching of the banks
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No
voltage peak on the capacitors at the time of switching off the banks
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Elimination
of deterioration of the contacts in the standard contactors
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Noise
reduced to a minimum
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Reduced
maintenance
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Prolonged
capacitor life. |
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Application field |
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Static P.F.C. equipment differs from the standard equipment for the
following reasons:
· The
reactive power regulator has a switching time of the banks extremely
quicker than the standard regulator
· The
device for switching the capacitors banks is electronic, controlled by
thyristors, with the capability of switching the capacitors at zero
crossing.
Static switching by thyristors has the following advantages:
 |
Maximum
speed in switching the capacitors banks (the total power is switched in
less than a second)
|
 |
No
current peak on the capacitors at the time of switching of the banks
|
 |
No
voltage peak on the capacitors at the time of switching off the banks
|
 |
Elimination
of deterioration of the contacts in the standard contactors
|
 |
Noise
reduced to a minimum
|
 |
Reduced
maintenance
|
 |
Prolonged
capacitor life. |
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General
information |
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Industrial plants where the load varies greatly throughout normal
operation will require automatic P.F. equipment in order to connect the
necessary capacitive power.
WHY SHOULD POWER FACTOR BE IMPROVED?
THE BENEFITS ARE THE FOLLOWING:
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REDUCED UTILITY CHARGES |
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INCREASED SYSTEM CAPACITY |
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IMPROVED VOLTAGE |
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REDUCED CIRCUIT LOSSES |
REDUCED UTILITY CHARGES
Thermal capacity considerations force the Utilities to overbuild its
distribution system in order to serve a facility with low power factor.
The Utilities force the customer to install capacitors for reducing the
reactive energy. |
INCREASED SYSTEM CAPACITY
The thermal capacity of generators, transformers and cables limit the
kVA that can be supplied by the system. Reducing the KVAR demand from
existing load by installing capacitors, allows additional load to be
added to the system.
IMPROVED VOLTAGE
High demand of reactive power increases the voltage drops across
transformers, cables and other system components. The result is a
decreased utilization voltage.
The voltage drops can be limited by increasing the power factor.
REDUCED CIRCUIT LOSSES
Since current is reduced in direct proportion to the increase in power
factor, the resistive losses, in the circuit, are inversely proportional
to the power factor. The increase of power factor allows a losses
reduction with substantial benefits for the system. |
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Rated voltage |
Rated voltage of P.F.C. Equipment is the voltage for which the equipment
has been designed.
To
ensure that premature failure of the equipment is eliminated, the
operating voltage should not be greater than the rated voltage.
The overvoltage limits allowed are shown in the following table in
accordance to CEI EN 60831-1 Standards: |
|
Type |
Voltage factor x Un
(r.m.s.) |
Maximum duration |
Observations |
|
Power frequency |
1,00 |
Continuous |
Highest average value during any period of capacitor energization. For
energization period less than 24 h, exceptions apply. |
|
Power frequency |
1,10 |
8 h in every 24 h |
System voltage regulation and fluctuations. |
|
Power frequency |
1,15 |
30 min. in every 24 h |
System voltage regulation and fluctuations. |
|
Power frequency |
1,20 |
5 min. |
Voltage rise at light load. |
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Power frequency |
1,30 |
1 min. |
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Anyhow, the use of Power actor Correction Equipment in conditions of overvoltage causes
a reduction of the life. |
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Working
temperature |
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Working temperature is a fundamental parameter for the safe functioning
of P.F.C. Equipment. Consequently, it is very important to have
sufficient heat dissipation inside the P.F.C. Equipment cubicle.
Ventilation should be adequate to prevent the temperature rise exceeding
the limits of the capacitor design.
The capacitors are designed in accordance to CEI EN 60831-1 Standards
and the limits of temperature rise are prescribed within this document: |
|
Symbol |
Ambient temperature |
|
Maximum |
Highest mean over any period of: |
|
24 h |
1 year |
|
A |
40°C |
30°C |
20°C |
|
B |
45°C |
35°C |
25°C |
|
C |
50°C |
40°C |
30°C |
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D |
55°C |
45°C |
35°C |
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In
hot weather, it is advisable that ventilation and/or air-conditioning
are fitted where the P.F.C. Equipment is installed. Exceeding of the
temperature limits prescribed could reduce the life of the P.F.C.
Equipment. |
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Special ambient
conditions |
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Standard Power Factor Correction Equipment are not suitable to be used
in places where the following special conditions occur:
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quick formation of mildew
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corrosive and saline atmosphere
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presence of explosive or highly flammable materials
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vibrations
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In
such cases, please, contact the Technical Department of ITALFARAD. |
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Choice of P.F.C. equipment in presence of non-linear loads
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The ever-increasing use of static converters, rectifiers and other
generators of harmonic current and voltage distortion on the supply
network make it essential to carefully evaluate the installation of
P.F.C. equipment in order not to create a resonance condition, which
amplifies overcurrent and overvoltage, becoming dangerous for the
capacitors and other connected loads.
The choice of the right P.F.C. equipment is related to the power of the
non-linear loads and the power rating of the transformer.
ITALFARAD proposes a complete range of P.F.C. equipment which can meet
all these demands. Our experienced Technical Department is at the
disposal of the customers for advising about the best possible solution.
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Level
of Current Harmonic Distortion allowed in the equipment: THDI MAX |
|
THDI max. %
On the capacitors |
THDI alarm %
P20 |
THDI%-OFF
P21 |
THDI
MAX On
the main |
Type of Equipment |
|
25 |
40 |
70 |
- - - |
RST |
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30 |
60 |
80 |
- - - |
SST |
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40 |
70 |
83 |
- - - |
XSST |
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50 |
80 |
100 |
- - - |
40HCST |
|
55 |
85 |
120 |
- - - |
46HCST |
|
70 |
N/A |
N/A |
≤ 0,50 |
AST |
|
100 |
N/A |
N/A |
> 0,50 |
HAST |
The new
PFC regulators are equipped
with alarm threshold P20
and intervention threshold P21,
which disconnects the equipment if the ALARM THDI is exceeded.
Equipment equipped with blocking reactors has this threshold
detection disconnected because there is no resonance risk. |
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Power factor
correction in presence of harmonics |
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In
recent years, P.F. correction has evolved greatly due to the presence of
harmonic generated loads.
These loads produce harmonic currents and voltage which distorts the
network waveforms.
The main source harmonic generated loads are AC/DC static converters
used for drive and UPS systems.
For these reasons it is essential that any installation of P.F.C.
equipment must be carefully evaluated, the possible presence of harmonic
currents in the network could create conditions of parallel resonance
between the reactor of the network and that of the capacitors,
generating overcurrents and overvoltages, which would cause premature
failure of the power factor correction capacitors.
The ideal power factor correction solution for any system must be
determined by examination of the system parameters and harmonic spectrum.
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Technical
data |
Rated Voltage
400
Vac – Max Overvoltage 1.1 Un
Max Overcurrent
2.0 In
Rated Frequency
50
Hz (60 Hz on request)
Rated Power
Referred to rated frequency and voltage
Voltage of Auxiliary Circuits
110
Vac feeded by a single-phase transformer
Working Temperature Range
-5°C/+50°C
Cubicle
20/10 mm sheet steel, protected against corrosion by a phosphating
treatment. Epoxy powder painted, RAL 7032 colour (other colours on
request)
External Protection Degree: IP30 (IP40-IP54 on request)
Locking system: by key
Ventilation
Forced
Isolating Switch
Three-pole with door interlocking device
Supply
Cable entry from the bottom
Wiring
By N07VK CEI 20-22 flame retardant cables.
Aux. circuits are identified as in the electrical drawing
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Fuses
Each bank of capacitors is protected by a set of three fuses (NH00 type)
with high breaking capacity. Also the auxiliary circuits are protected
by fuses.
Activation
Thyristors zero-crossing static devices.
Capacitors
Self-healing bimetallized paper and polypropylene single-phase
capacitors, equipped with overpressure safety device and discharge
resistor. Biodegradable non toxic filling, PCB free. Delta connection.
MFHC 460 Vac 3 In Series.
IMQ
approved.
Capacitance tolerance: -5% +10%
Dielectric losses: <0.3W/kvar
Temperature class: -25/D (55°C)
Regulator
Varmetric measurement by means of a C.T. (secondary 5A) – not supplied
Reference Standards
Comply with L.V. 73/23 (93/68) EEC
Directive
Capacitors: CEI EN 60831-1/2
Equipment: CEI EN 60439-1
Options (on request)
· Protection
and Control Instrument SPC2
Protection
Degree: IP40 - IP54
G
type: cable entry from the top
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Standard model |
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Dimensions |
Type |
Power
at
400 Vac
50 Hz |
Power
of banks
|
Steps |
Isolating
switch
|
Regulator |
Rated
current |
Weight |
Power
at
415 Vac
50 Hz |
|
W x D x H
mm |
|
kVar |
kVar |
Nr. |
A |
|
A
|
kg |
kVar |
|
I
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500x
500x
2000 |
QA-RIF/46HCST |
90 |
2x11,25-3x22,5 |
8 |
400 |
PFC12ST |
130 |
195 |
97 |
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QA-RIF/46HCST |
112,5 |
2x11,25-4x22,5 |
10 |
630 |
PFC12ST |
162 |
210 |
121 |
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QA-RIF/46HCST |
135 |
6x22,5 |
6 |
630 |
PFC12ST |
194 |
225 |
145 |
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QA-RIF/46HCST |
157,5 |
1x22,5-3x45 |
7 |
800 |
PFC12ST |
227 |
255 |
170 |
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QA-RIF/46HCST |
180 |
2x22,5-3x45 |
8 |
800 |
PFC12ST |
259 |
280 |
194 |
| G
 |
600x
625x
1565 |
QA-RGF/46HCST |
204 |
6x34 |
6 |
800 |
PFC12ST |
294 |
300 |
220 |
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600x
625x
1815
|
QA-RGF/46HCST |
238 |
1x34-3x68 |
7 |
800 |
PFC12ST |
343 |
324 |
256 |
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QA-RGF/46HCST |
272 |
2x34-3x68 |
8 |
800 |
PFC12ST |
392 |
350 |
293 |
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600x
625x
2065 |
QA-RGF/46HCST |
306 |
1x34-4x68 |
9 |
1000 |
PFC12ST |
441 |
375 |
330 |
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QA-RGF/46HCST |
340 |
2x34-4x68 |
10 |
1250 |
PFC12ST |
490 |
395 |
366 |
| G
 |
1200x
625x
1565 |
QA-RGF/46HCST |
374 |
1x34-5x68 |
11 |
2x800 |
PFC12ST |
539 |
575 |
403 |
|
QA-RGF/46HCST |
408 |
2x34-3x68-1x136 |
12 |
2x800 |
PFC12ST |
588 |
592 |
439 |
|
1200x
625x
1815 |
QA-RGF/46HCST |
442 |
1x34-2x68-2x136 |
13 |
2x800 |
PFC12ST |
636 |
628 |
476 |
|
QA-RGF/46HCST |
476 |
2x34-2x68-2x136 |
14 |
2x800 |
PFC12ST |
685 |
652 |
513 |
|
QA-RGF/46HCST |
510 |
1x34-1x68-4x102 |
15 |
2x800 |
PFC12ST |
734 |
681 |
549 |
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QA-RGF/46HCST |
544 |
2x34-1x68-3x136 |
16 |
2x800 |
PFC12ST |
783 |
705 |
586 |
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1200x
625x
2065
|
QA-RGF/46HCST |
578 |
1x34-2x68-3x136 |
17 |
2x1000 |
PFC12ST |
832 |
754 |
623 |
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QA-RGF/46HCST |
612 |
3x68-3x136 |
9 |
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