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POWER FACTOR

CORRECTION

STATIC

 

Series

STATIC Power Factor Correction Equipment

400 Vac  50 Hz    Capacitors MFHC  460 Vac  3 In

THDImax < 55%     THDIalarm 85%

Features

Static P.F.C. equipment differs from the standard equipment for the following reasons:

·    The reactive power regulator has a switching time of the banks extremely quicker than the standard regulator

·    The device for switching the capacitors banks is electronic, controlled by thyristors, with the capability of switching the capacitors at zero crossing.

Static switching by thyristors has the following advantages:

bullet

Maximum speed in switching the capacitors banks (the total power is switched in less than a second)

bullet

No current peak on the capacitors at the time of switching of the banks

bullet

No voltage peak on the capacitors at the time of switching off the banks

bullet

Elimination of  deterioration of the contacts in the standard contactors

bullet

Noise reduced to a minimum

bullet

Reduced maintenance

bullet

Prolonged capacitor life.

Application field

Static P.F.C. equipment differs from the standard equipment for the following reasons:

·    The reactive power regulator has a switching time of the banks extremely quicker than the standard regulator

·    The device for switching the capacitors banks is electronic, controlled by thyristors, with the capability of switching the capacitors at zero crossing.

Static switching by thyristors has the following advantages:

bullet

Maximum speed in switching the capacitors banks (the total power is switched in less than a second)

bullet

No current peak on the capacitors at the time of switching of the banks

bullet

No voltage peak on the capacitors at the time of switching off the banks

bullet

Elimination of  deterioration of the contacts in the standard contactors

bullet

Noise reduced to a minimum

bullet

Reduced maintenance

bullet

Prolonged capacitor life.

General information

Industrial plants where the load varies greatly throughout normal operation will require automatic P.F. equipment in order to connect the necessary capacitive power.

WHY SHOULD POWER FACTOR BE IMPROVED?

THE BENEFITS ARE THE FOLLOWING:

bullet

REDUCED UTILITY CHARGES

bullet

INCREASED SYSTEM CAPACITY

bullet

IMPROVED VOLTAGE

bullet

REDUCED CIRCUIT LOSSES

REDUCED UTILITY CHARGES

Thermal capacity considerations force the Utilities to overbuild its distribution system in order to serve a facility with low power factor. The Utilities force the customer to install capacitors for reducing the reactive energy.

INCREASED SYSTEM CAPACITY

The thermal capacity of generators, transformers and cables limit the kVA that can be supplied by the system. Reducing the KVAR demand from existing load by installing capacitors, allows additional load to be added to the system.

IMPROVED VOLTAGE

High demand of reactive power increases the voltage drops across transformers, cables and other system components. The result is a decreased utilization voltage.

The voltage drops can be limited by increasing the power factor.

REDUCED CIRCUIT LOSSES

Since current is reduced in direct proportion to the increase in power factor, the resistive losses, in the circuit, are inversely proportional to the power factor. The increase of power factor allows a losses reduction with substantial benefits for the system.

Rated voltage

Rated voltage of P.F.C. Equipment is the voltage for which the equipment has been designed.

To ensure that premature failure of the equipment is eliminated, the operating voltage should not be greater than the rated voltage.

The overvoltage limits allowed are shown in the following table in accordance to CEI EN 60831-1 Standards:

Type

Voltage factor x Un

(r.m.s.)

Maximum duration

Observations

Power frequency

1,00

Continuous

Highest average value during any period of capacitor energization. For energization period less than 24 h, exceptions apply.

Power frequency

1,10

8 h in every 24 h

System voltage regulation and fluctuations.

Power frequency

1,15

30 min. in every 24 h

System voltage regulation and fluctuations.

Power frequency

1,20

5 min.

Voltage rise at light load.

Power frequency

1,30

1 min.

 

Anyhow, the use of  Power actor Correction Equipment in conditions of overvoltage causes a reduction of the life.

Working temperature

Working temperature  is a fundamental parameter for the safe functioning of P.F.C. Equipment. Consequently, it is very important to have  sufficient heat dissipation inside the P.F.C. Equipment cubicle. Ventilation should be adequate to prevent the temperature rise exceeding the limits of the capacitor design.

The capacitors are designed in accordance to CEI EN 60831-1 Standards and the limits of temperature rise are prescribed within this document:

Symbol

Ambient temperature

Maximum

Highest mean over any period of:
24 h

1 year

A 40°C 30°C 20°C
B 45°C 35°C 25°C
C 50°C 40°C 30°C
D 55°C 45°C 35°C

In hot weather, it is advisable that ventilation and/or air-conditioning are fitted where the P.F.C. Equipment is installed. Exceeding of the temperature limits prescribed could reduce the life of the  P.F.C. Equipment.

Special ambient conditions

Standard Power Factor Correction Equipment are not suitable to be used in places where the following special conditions occur:

bullet

quick formation of mildew

bullet

corrosive and saline atmosphere

bullet

presence of explosive or highly flammable materials

bullet

vibrations

In such cases, please, contact the Technical Department of ITALFARAD.

Choice of P.F.C. equipment in presence of non-linear loads

The ever-increasing use of static converters, rectifiers and other generators of harmonic current and voltage distortion on the supply network make it essential to carefully evaluate the installation of P.F.C. equipment in order not to create a resonance condition, which amplifies overcurrent and overvoltage, becoming dangerous for the capacitors and other connected loads.

The choice of the right P.F.C. equipment is related to the power of the non-linear loads and the power rating of the transformer.

ITALFARAD proposes a complete range of P.F.C. equipment which can meet all these demands. Our experienced Technical Department is at the disposal of the customers for advising about the best possible solution.

Level of Current Harmonic Distortion allowed in the  equipment: THDI MAX

THDI max. %

On the capacitors

THDI alarm %

P20

THDI%-OFF

P21

THDI MAX

On the main

Type of Equipment
25 40 70

- - -

RST
30 60 80

- - -

SST
40 70 83

- - -

XSST
50 80 100

- - -

40HCST
55 85 120

- - -

46HCST
70 N/A N/A

≤  0,50

AST
100 N/A N/A > 0,50 HAST

The new PFC regulators are equipped with alarm threshold P20 and intervention threshold P21, which disconnects the equipment if the ALARM    THDI is exceeded. Equipment equipped with blocking reactors has this threshold detection disconnected because there is no resonance risk.

Power factor correction in presence of harmonics

In recent years, P.F. correction has evolved greatly due to the presence of harmonic generated loads.

These loads produce harmonic currents and voltage which distorts the network waveforms.

The main source harmonic generated loads are AC/DC static converters used for drive and UPS systems.

For these reasons it is essential that any installation of P.F.C. equipment must be carefully evaluated, the possible presence of harmonic currents in the network could create conditions of parallel resonance between the reactor of the network and that of the capacitors, generating overcurrents and overvoltages, which would cause premature failure of the power factor correction capacitors.

The ideal power factor correction solution for any system must be determined by examination of the system parameters and harmonic spectrum.

Technical data

Rated Voltage

400 Vac – Max Overvoltage 1.1 Un

                 Max Overcurrent 2.0 In

Rated Frequency

50 Hz (60 Hz on request)

Rated Power

Referred to rated frequency and voltage

Voltage of Auxiliary Circuits

110 Vac feeded by a single-phase transformer

Working Temperature Range

-5°C/+50°C

Cubicle

20/10 mm sheet steel, protected against corrosion by a phosphating treatment. Epoxy powder painted, RAL 7032 colour (other colours on request)

External Protection Degree: IP30 (IP40-IP54 on request)

Locking system: by key

Ventilation

Forced

Isolating Switch

Three-pole with door interlocking device

Supply

Cable entry from the bottom

Wiring

By N07VK CEI 20-22 flame retardant cables.

Aux. circuits are identified as in the electrical drawing

Fuses

Each bank of capacitors is protected by a set of three fuses (NH00 type) with high breaking capacity. Also the auxiliary circuits are protected by fuses.

Activation

Thyristors zero-crossing static devices.

Capacitors

Self-healing bimetallized paper and polypropylene single-phase capacitors, equipped with overpressure safety device and discharge resistor. Biodegradable non toxic filling, PCB free. Delta connection.

MFHC 460 Vac 3 In Series.

IMQ approved.

Capacitance tolerance: -5% +10%

Dielectric losses: <0.3W/kvar

Temperature class: -25/D (55°C)

Regulator

Varmetric measurement by means of a C.T. (secondary 5A) – not supplied

Reference Standards

Comply with L.V. 73/23 (93/68) EEC Directive

Capacitors: CEI EN 60831-1/2

Equipment: CEI EN 60439-1

Options (on request)

·   Protection and Control Instrument SPC2

Protection Degree: IP40 - IP54

G type: cable entry from the top

 

 
Standard model
  Dimensions

Type

Power

at

400 Vac

50 Hz

Power

of banks

Steps

Isolating

switch

Regulator

Rated

current

Weight

Power

at

415 Vac

50 Hz

W x D x H

mm

 

kVar kVar Nr.

A

 

A

kg kVar
I

500x

500x

2000

QA-RIF/46HCST 90 2x11,25-3x22,5 8 400 PFC12ST 130 195 97
QA-RIF/46HCST 112,5 2x11,25-4x22,5 10 630 PFC12ST 162 210 121
QA-RIF/46HCST 135 6x22,5 6 630 PFC12ST 194 225 145
QA-RIF/46HCST 157,5 1x22,5-3x45 7 800 PFC12ST 227 255 170
QA-RIF/46HCST 180

2x22,5-3x45

8 800 PFC12ST 259 280 194
G

600x

625x

1565

QA-RGF/46HCST 204

6x34

6 800 PFC12ST 294 300 220

600x

625x

1815

 

QA-RGF/46HCST

238

1x34-3x68

7 800 PFC12ST 343 324 256

QA-RGF/46HCST

272

2x34-3x68

8 800 PFC12ST 392 350 293

600x

625x

2065

QA-RGF/46HCST

306

1x34-4x68

9 1000 PFC12ST 441 375 330
QA-RGF/46HCST 340

2x34-4x68

10 1250 PFC12ST 490 395 366
G

 

 

1200x

625x

1565

QA-RGF/46HCST 374 1x34-5x68 11 2x800 PFC12ST 539 575 403
QA-RGF/46HCST 408 2x34-3x68-1x136 12 2x800 PFC12ST 588 592 439

1200x

625x

1815

QA-RGF/46HCST 442 1x34-2x68-2x136 13 2x800 PFC12ST 636 628 476
QA-RGF/46HCST 476 2x34-2x68-2x136 14 2x800 PFC12ST 685 652 513
QA-RGF/46HCST 510

1x34-1x68-4x102

15 2x800 PFC12ST 734 681 549
QA-RGF/46HCST 544

2x34-1x68-3x136

16 2x800 PFC12ST 783 705 586

1200x

625x

2065

 

QA-RGF/46HCST 578

1x34-2x68-3x136

17 2x1000 PFC12ST 832 754 623
QA-RGF/46HCST 612

3x68-3x136

9